Softgel Manufacturing
Fermentis Life Sciences | Your Premier Private Label Supplement Manufacturer |
Softgel Manufacturing
Custom Nutraceutical Softgel Manufacturers
Our primary goal as one of India’s best softgel manufacturers is to provide customers with high-quality softgel pharmaceutical formulations.
Preparation of Fill Material
Preparing the oil and other ingredients that will go into the softgel with the use of processing tanks, sieves and mills, and vacuum homogenizers.
Encapsulation
To make a softgel, place the ingredients and oil in a thin layer of gelatin and wrap the fill material around it.
Drying
Removing excess moisture from the shell and allowing it to shrink, resulting in a firmer and more durable softgel.
Cleaning, examining, and sorting
By thoroughly inspecting the final product, we ensure that all softgels are free of moisture issues and defects.
Dedicated To Quality Custom Manufacturing
We choose high-quality ingredients for your formula and must do post-encapsulation inspection. All is done at the most affordable costs. We have experts to assist you in developing a new product for your target market or discussing how to scale your manufacturing properly. It is our responsibility as your partner to ensure long-term success.
SOFTGELS
A softgel is an oral dosage form that consists of a gelatin-based shell surrounding a liquid fill, similar to capsules. To the highest standard, we produce the best private label softgel supplement.
Softgels Manufacturing Process
- Because of its versatility, softgel encapsulation is a common practice. There are four main stages in the production of a softgel
capsule: - Getting gelatin ready
- Getting the fill ready
- Begin encapsulation process
- Putting the finishing touches on the filled softgels
Getting the Gelatin Ready
The first step in the process is to prepare the gelatin capsule. To begin, a machine melts and mixes a large amount of gelatin with the other necessary ingredients. Each blend will be unique due to the addition of colouring agents and other additives for creating the perfect softgel shell. After all of the ingredients have been thoroughly combined, the mixture must be kept warm to maintain the consistency of a liquid.
Encapsulate Your Formula inside Softgel
In the case of softgels, the process of encapsulating the formula occurs simultaneously with the addition of the shell to a machine alongside the blend. This entire process takes place in a temperature-controlled room with a humidity level of around 20%. It is critical to have ideal softgel manufacturing conditions in order to produce a high-quality end product.
Drying and Finishing
The softgels will be placed in a cool drum that rotates quickly in order to help the gelatin congeal. The finished softgel will be tumble dried, which will remove nearly 25% of the water from the softgel capsules. The softgels are introduced to the drying tunnel after being tumbled in the tumbler machine. This is an environment in which softgels are laid out on racks and subjected to a continuous flow of air for up to 48 hours. This is the softgel capsules’ final drying step before inspection.
Get The Manufacturing Cost Estimate
Fill out our “request a quote” form and we’ll send you a custom price quote so you can start making your nutraceutical supplements.
call us at (833) 810-9896 for more information